基于RobotStudio的陶瓷托辊轴承座自动装配生产线虚拟仿真
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摘要
该文以陶瓷托辊轴承座自动装配生产线为研究对象,介绍了一种利用SolidWorks和RobotStudio对陶瓷托辊轴承座自动装配生产线的建模及虚拟运行生产的方案。根据实际工艺流程,进行了陶瓷托辊的夹具设计与轴承座的夹具设计;创建了Smart动态逻辑组件,模拟PLC、机器人与轴承座压装机等设备的I/O信号的通讯;设计了陶瓷托辊上下料机器人运动轨迹,实现了机器人的离线编程与仿真调试。仿真数据表明,实时改变机器人TCP速度等参数,可得到合理的运行速度与实现节能降耗的目的。该设计方案对陶瓷托辊轴承座自动装配生产线的实现提供了设计理论依据和实验平台,降低了生产线设计、调试的成本,提高了生产效率。
Taking the automatic assembly line of ceramic roller bearing housing as the research object,this paper introduces a model of the automatic assembly production line of ceramic roller bearing housing using SolidWorks and RobotStudio and the virtual operation production. According to the actual process flow,the fixture design of the ceramic roller and the fixture design of the bearing seat were carried out. The Smart dynamic logic component was created to simulate the communication of I/O signals of PLC,robot and bearing presses,etc. The roller trajectory of the roller loading and unloading robot realizes off-line programming and simulation debugging of the robot. The simulation data shows that:Real-time changes of parameters such as robot TCP speed can achieve reasonable operation speed and energy saving. The design scheme provides a design theoretical basis and a test platform for the realization of the automatic assembly production line of the ceramic roller bearing housing,which reduces the cost of designing and debugging the production line and improves the production efficiency.
Taking the automatic assembly line of ceramic roller bearing housing as the research object,this paper introduces a model of the automatic assembly production line of ceramic roller bearing housing using SolidWorks and RobotStudio and the virtual operation production. According to the actual process flow,the fixture design of the ceramic roller and the fixture design of the bearing seat were carried out. The Smart dynamic logic component was created to simulate the communication of I/O signals of PLC,robot and bearing presses,etc. The roller trajectory of the roller loading and unloading robot realizes off-line programming and simulation debugging of the robot. The simulation data shows that:Real-time changes of parameters such as robot TCP speed can achieve reasonable operation speed and energy saving. The design scheme provides a design theoretical basis and a test platform for the realization of the automatic assembly production line of the ceramic roller bearing housing,which reduces the cost of designing and debugging the production line and improves the production efficiency.
引文
[1]陆叶.基于RobotStudio的机器人柔性制造生产线的仿真设计[J].组合机床与自动化加工技术,2016(6):157-160.
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[9]MoyneJ.Virtual fusion:The complete integration of dimulation for reduced ramp-up and reconfiguration Cost[EB/OL].Ann Arbor:NSF Engineering Research Center for Reconfigurable Manufacturing Systems,2009.[2017-06-15].
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[2]郝建豹,查进艳,谢炼雅.基于多机器人的虚拟装配工作站设计与碰撞检测仿真[J].组合机床与自动化加工技术,2017(12):37-40.
[3]郝建豹,许焕彬,林炯南.基于RobotStudio的多机器人柔性制造生产线虚拟仿真设计[J].机床与液压,2018,46(11):54-57.
[4]李宪华,孙青,范凯杰,等.双臂6R服务机器人的协作空间分析与仿真[J].机械传动,2018,42(9):130-134.
[5]朱立达.基于RobotStudio的双机器人协同仿真研究[J].技术与教育,2018,32(1):18-23.
[6]钟润阳,徐旬,Eberhard Klotz,等.对工业4.0背景下的智能制造的回顾[J].Engineering,2017,3(5):96-127.
[7]汪林,杜玉祥,何雪浤.大型装配体的SolidWorks参数化建模方法[J].机械设计与制造,2018(10):173-175.
[8]吕明珠.基于Robotmaster的工业机器人虚拟仿真实验平台设计[J].电气开关,2017,55(6):20-23.
[9]MoyneJ.Virtual fusion:The complete integration of dimulation for reduced ramp-up and reconfiguration Cost[EB/OL].Ann Arbor:NSF Engineering Research Center for Reconfigurable Manufacturing Systems,2009.[2017-06-15].
[10]K.Kawata,L.Ma,J.Xue,et al.A path generation for automated vehicle based on the Bezier curve and via-points[J].Robot.Auton.Syst,2015(74):243-252.