实时数据驱动的生产线状态监控与效能评估技术研究
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摘要
数字化车间的建设是航天产品制造企业实现智能制造的关键环节,为了实现车间的自主决策和自组织生产,设备互联、自动感知、虚拟监控以及实时分析等技术已经在工业界得到了广泛的重视。结合我国航天领域首个数字化车间建设项目,利用虚拟现实(VR)技术与车间信息通信技术(ICT),研发车间现场实时数据的采集与管理、生产线效能评估建模、人机交互式三维/二维集成可视化等功能模块。通过与其他信息系统如MES等进行数据集成,构建基于实时数据驱动的生产线运行状态监控平台,实现透明化生产,提高生产运营管理水平。
The digital workshop is the key basement of fulfillment of intelligent manufacturing for aerospace manufacturing enterprises. In order to realize the independent decision-making and self-organizing of the workshop,the equipment interconnection,automatic perception,virtual monitoring and real-time analysis have received considerable attention in industry. This research is originated from the China's first construction project of digital workshop in aerospace industry. Based on virtual reality(VR) technology and the information communications technology(ICT),the real-time data acquisition and management from workshop floor,the modeling of production resources schedule and human-machine interactive information visualization with 3D/2D interface are developed. Integrated with MES,the production operation monitoring and evaluation platform driven by real-time data from workshop floor is realized to achieve transparent production,so as to improve the level of production operation management.
The digital workshop is the key basement of fulfillment of intelligent manufacturing for aerospace manufacturing enterprises. In order to realize the independent decision-making and self-organizing of the workshop,the equipment interconnection,automatic perception,virtual monitoring and real-time analysis have received considerable attention in industry. This research is originated from the China's first construction project of digital workshop in aerospace industry. Based on virtual reality(VR) technology and the information communications technology(ICT),the real-time data acquisition and management from workshop floor,the modeling of production resources schedule and human-machine interactive information visualization with 3D/2D interface are developed. Integrated with MES,the production operation monitoring and evaluation platform driven by real-time data from workshop floor is realized to achieve transparent production,so as to improve the level of production operation management.
引文
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[2]制造强国战略研究项目组.制造强国—战略研究[M]﹒北京:电子工业出版社,2015:78-79.Manufacturing Strategy Research Project.Manufacturing power—strategy research[M].Beijing:Electronic Industry Press,2015:78-79.
[3]常仕军,何卫平,和延立,等.基于工作流的生产过程监控系统设计与实现[J].航空制造技术,2009(22):92-97.CHANG Shijun,HE Weiping,HE Yanli,et al.Design and implementation of prodution process monitoring system based on workflow[J].Aeronautical Manufacturing Technology,2009(22):92-97.
[4]QIU R G,RUSSELL D W.A formal model for incorporating shop floor controls into plant information systems[J].The International Journal of Advanced Manufacturing Technology,2004,23:47-57.
[5]李智,汪惠芬,刘婷婷,等.面向制造过程的车间实时监控系统设计[J].机械设计与制造,2013(3):256-259.LI Zhi,WANG Huifen,LIU Tingting,et al.Design of workshop real-time monitoring system for manufacturing process[J].Machinery Design&Manufacture,2013(3):256-259.
[6]肖士利.数控机床状态数据实时采集与监视系统的研究开发[D].南京:南京航空航天大学,2008.XIAO Shili.The research and development on the data real-time and supervision system of NC machine tool[D].Nanjing:Nanjing University of Aeromautics and Astronautics,2008.
[7]王帅,胡毅,何平,等.基于OPC技术实现西门子数控系统的数据采集[J].组合机床与自动化加工技术,2016(4):69-71.WANG Shuai,HU Yi,HE Ping,et al.Data acquistion of Siemen NC system based on OPC technology[J].Combination Machine Tools&Automatic Processing Technology,2016(4):69-71.
[8]姜康,王婷,贾坤,等.某航天产品装配单元参数化设计及评估[J].航空制造技术,2015(15):22-25.JIANG Kang,WANG Ting,JIA Kun,et al.Parametric design and evaluation of aerospace product assembly unit[J].Aeronautical Manufacturing Technology,2015(15):22-25.
[9]柯榕.车间制造状态三维虚拟监控与预警方法研究[D].合肥:合肥工业大学,2015.KE Rong,The study on 3D realtime virtual monitoring of digital factory and warning methods[D].Hefei:Hefei University of Technology,2015.
[10]钱晓龙,蔡凌,李成铁,等.基于B/S结构三维虚拟监控系统研究设计[J].仪器仪表学报,2005(26):419-425.QIAN Xiaolong,CAI Ling,LI Chengtie,et al.Research and design of 3D VR monitor system based on B/S structure[J].Chinese Journal of Scientific Instrument,2005(26):419-425.