腐蚀性溶液灌装机的设计
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摘要
目的研发一种全自动腐蚀性溶液灌装机,使工人远离化工产品的危害。方法灌装系统中与液体接触的所有零部件都采用耐腐蚀的高分子塑料材质,尤其是灌装阀,打破金属灌装阀的传统设计理念,采用下开阀式塑料灌装阀。输送装置的链条设置在称量装置的秤盘凹槽中,链条与秤盘互不干涉。链条上设置连杆式拨桶板。结果该腐蚀性溶液灌装机具有超强的抗腐蚀性。连杆式拨桶板可以防止输送线末端出桶加速现象,解决了包装桶喷溅物料的难题。结论该腐蚀性溶液灌装机自动化程度高、安全性能高,而且具有结构合理、操作简单、成本低廉等优点,成功地解决了化工领域腐蚀性溶液灌装难的问题。
The work aims to develop a fully automatic corrosive solution filling machine, so that the workers can be far away from the harm of chemical products. In the filling system, all parts in contact with the liquid were made of high molecular plastic with excellent corrosion resistance, especially the filling valve, as it broke the traditional design concept of metal filling valve, and it was the plastic filling valve opened by valve-stem moving down. The chain of the conveyor was arranged in the tray groove of the weighing device, and the chain and the tray did not interfere with each other. The chain was provided with connecting-rod push plate. The corrosive solution filling machine had strong corrosion resistance. The connecting-rod push plate could prevent sudden acceleration of packaging buckets at the end of the conveyor, thus solving the problem of splashing materials of packaging bucket. The corrosive solution filling machine has the advantages of high automation, high safety performance, reasonable structure, simple operation, low cost and so on. It successfully solves the problem of difficult filling of corrosive solution in chemical industry.
The work aims to develop a fully automatic corrosive solution filling machine, so that the workers can be far away from the harm of chemical products. In the filling system, all parts in contact with the liquid were made of high molecular plastic with excellent corrosion resistance, especially the filling valve, as it broke the traditional design concept of metal filling valve, and it was the plastic filling valve opened by valve-stem moving down. The chain of the conveyor was arranged in the tray groove of the weighing device, and the chain and the tray did not interfere with each other. The chain was provided with connecting-rod push plate. The corrosive solution filling machine had strong corrosion resistance. The connecting-rod push plate could prevent sudden acceleration of packaging buckets at the end of the conveyor, thus solving the problem of splashing materials of packaging bucket. The corrosive solution filling machine has the advantages of high automation, high safety performance, reasonable structure, simple operation, low cost and so on. It successfully solves the problem of difficult filling of corrosive solution in chemical industry.
引文
[1]陈军阳.称量式灌装系统的应用[J].工业自动化,2011,40(7):28-29.CHEN Jun-yang.Application of a New Model Weighting Filler System[J].Industrial Automation,2011,40(7):28-29.
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[10]屠凤莲,崔岩.下开阀式塑料灌装阀[J].包装工程,2014,35(7):101-103.TU Feng-lian,CUI Yan.Plastic Filling Valve Opening by Valve-stem Moving Down[J].Packaging Engineering,2014,35(7):101-103.
[11]李红果,叶岷,曹瑞,等.中心小流量上开阀式灌装阀[J].包装工程,2017,38(7):155-158.LI Hong-guo,YE Min,CAO Rui,et al.Central-small-flow Filling Valve Opened with Valve Stem Moving Up[J].Packaging Engineering,2017,38(7):155-158.
[12]林利彬,张昱,陆英,等.液体灌装机的高精度灌装定量方法[J].包装与食品机械,2017,35(4):48-50.LIN Li-bin,ZHANG Yu,LU Ying,et al.The Liquid Filling Machine Precision Filling Quantitative Method[J].Packaging and Food Machinery,2017,35(4):48-50.
[13]王海兵,叶鹏,苗加乐,等.重力灌装阀的改进[J].轻工机械,2012,30(2):90-93.WANG Hai-bing,YE Peng,MIAO Jia-le,et al.Improvement on Gravity Filling Valve[J].Light Industry Machinery,2012,30(2):90-93.
[14]屠凤莲,徐德众,段文军.腐蚀性溶液灌装机:中国,104973553B[P].2017-09-29.TU Feng-lian,XU De-zhong,DUAN Wen-jun.The Corrosive Solution Filling Machine:China,104973553B[P].2017-09-29.
[15]高燕红,刘茂生.液体灌装系统方案[J].航空精密制造技术,2009,45(4):61-62.GAO Yan-hong,LIU Mao-sheng.Design of Liquid Filling System[J].Aviation Precision Manufacturing Technology,2009,45(4):61-62.
[16]徐志刚,冯巍.液体自校准型直线容积式灌装机:中国,101607687A[P].2009-12-23.XU Zhi-gang,FENG Wei.Self-calibration Linear Volumetric Liquid Filling Machine:China,101607687A[P].2009-12-23.
[2]袁峰,聂惠娟,王太勇.一种新型灌装机的功能原理创新设计[J].机械设计与制造,2009,(2):259-260.YUAN Feng,NIE Hui-juan,WANG Tai-yong.Function and Principle Innovative Design of a New Bottling Machine[J].Machinery Design&Manufacture,2009,(2):259-260.
[3]闻邦椿.机械设计手册[M].北京:机械工业出版社,2010.WEN Bang-chun.Mechanical Design Manual[M].Beijing:China Machine Press,2010.
[4]JIANG Jun-xia,LI Qin-liang,WU Zhi-chao,et al.Numerical Simulation of Mould Filling Process for Pressure Plate and Valve Handle in LFC[J].China Foundry,2010,7(4):367-372.
[5]BARI S,VEALE D.Improvement of BIB Packaging Product Filling Valve CIP Performance and Efficiency[J].Food and Bioproducts Processing.Transactions of the Institution of Chemical Engineers,Part C,2012,90(4):849-857.
[6]段文军,徐志刚,屠凤莲,等.基于无线通讯的旋转称量式灌装旋盖机设计[J].包装工程,2017,38(9):65-68.DUAN Wen-jun,XU Zhi-gang,TU Feng-lian,et al.Rotary Weighing Filling-oriented Capping Machine Based on Wireless Communication[J].Packaging Engineering,2017,38(9):65-68.
[7]黄小兰.基于PLC的旋转型灌装机控制系统研究[D].武汉:武汉理工大学,2012.HUANG Xiao-lan.The Control System Research for Rotary Filling Machine Based on PLC[D].Wuhan:Wuhan University of Technology,2012.
[8]KALPKJIAN S,SCHMID S.Manufacturing Engineering and Technology[M].Upper Saddle River:Prentice Hall,2001.
[9]李文友,胡振泉,叶保华.高精度桶装液体灌装生产线的研制[J].包装与食品机械,2005,23(4):4-6.LI Wen-you,HU Zhen-quan,YE Bao-hua.The Research of High Precision Liquid Drum Filling Product Line[J].Packaging and Food Machinery,2005,23(4):4-6.
[10]屠凤莲,崔岩.下开阀式塑料灌装阀[J].包装工程,2014,35(7):101-103.TU Feng-lian,CUI Yan.Plastic Filling Valve Opening by Valve-stem Moving Down[J].Packaging Engineering,2014,35(7):101-103.
[11]李红果,叶岷,曹瑞,等.中心小流量上开阀式灌装阀[J].包装工程,2017,38(7):155-158.LI Hong-guo,YE Min,CAO Rui,et al.Central-small-flow Filling Valve Opened with Valve Stem Moving Up[J].Packaging Engineering,2017,38(7):155-158.
[12]林利彬,张昱,陆英,等.液体灌装机的高精度灌装定量方法[J].包装与食品机械,2017,35(4):48-50.LIN Li-bin,ZHANG Yu,LU Ying,et al.The Liquid Filling Machine Precision Filling Quantitative Method[J].Packaging and Food Machinery,2017,35(4):48-50.
[13]王海兵,叶鹏,苗加乐,等.重力灌装阀的改进[J].轻工机械,2012,30(2):90-93.WANG Hai-bing,YE Peng,MIAO Jia-le,et al.Improvement on Gravity Filling Valve[J].Light Industry Machinery,2012,30(2):90-93.
[14]屠凤莲,徐德众,段文军.腐蚀性溶液灌装机:中国,104973553B[P].2017-09-29.TU Feng-lian,XU De-zhong,DUAN Wen-jun.The Corrosive Solution Filling Machine:China,104973553B[P].2017-09-29.
[15]高燕红,刘茂生.液体灌装系统方案[J].航空精密制造技术,2009,45(4):61-62.GAO Yan-hong,LIU Mao-sheng.Design of Liquid Filling System[J].Aviation Precision Manufacturing Technology,2009,45(4):61-62.
[16]徐志刚,冯巍.液体自校准型直线容积式灌装机:中国,101607687A[P].2009-12-23.XU Zhi-gang,FENG Wei.Self-calibration Linear Volumetric Liquid Filling Machine:China,101607687A[P].2009-12-23.