数字孪生与TRIZ集成迭代参数演化创新设计过程模型
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摘要
为体现复杂机电系统动态参数的演化,将数字孪生引入复杂机电系统创新设计过程中,利用数字技术对物理实体对象的特征、行为、形成过程和性能等进行描述建模;将设计参数以及应用TRIZ失效预测工具得到的系统失效参数引入数字孪生模型进行参数演化,发现系统在设计及制造过程中存在的潜在问题。将TRIZ与数字孪生技术结合应用于概念设计阶段,提取设计过程中的设计参数和失效参数并将参数的演化应用于数字孪生技术中,服务于复杂机电系统的全生命周期。结合密集柜式智能立体停车装置的设计实例,验证了所提方法的科学性。
To reflect the dynamic parameters evolution of complex electromechanical system,the digital twins was introduced into the innovative design process of complex electromechanical systems.The digital technology was used to descriptive modeling the characteristics,behavior,formation process and performance of physical objects.The design parameters and system failure parameters obtained by applying TRIZ failure prediction tool were introduced into the digital twin model for parameter evolution,and then the potential problems in the design and manufacturing process were found.By applying TRIZ and digital twin technology to the conceptual design stage,the design parameters and failure parameters in the design process were extracted and the parameters evolution was applied to the digital twin technology to serve the whole life cycle of complex electromechanical system.The design example of dense cabinet intelligent three-dimensional parking device was given to verify the scientificity of the proposed method.
To reflect the dynamic parameters evolution of complex electromechanical system,the digital twins was introduced into the innovative design process of complex electromechanical systems.The digital technology was used to descriptive modeling the characteristics,behavior,formation process and performance of physical objects.The design parameters and system failure parameters obtained by applying TRIZ failure prediction tool were introduced into the digital twin model for parameter evolution,and then the potential problems in the design and manufacturing process were found.By applying TRIZ and digital twin technology to the conceptual design stage,the design parameters and failure parameters in the design process were extracted and the parameters evolution was applied to the digital twin technology to serve the whole life cycle of complex electromechanical system.The design example of dense cabinet intelligent three-dimensional parking device was given to verify the scientificity of the proposed method.
引文
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[25]ZHUANG Cunbo,LIU Qiaohua,XIONG Hui,et al.The connotation,architecture and development trend of product digital hybrids[J].Computer Integrated Manufacturing Systems,2017,23(4):753-768(in Chinese).[庄存波,刘检华,熊辉,等.产品数字孪生体的内涵、体系结构及其发展趋势[J].计算机集成制造系统,2017,23(4):753-768.]
[26]CHENG Qiang,ZHANG Guojun,LI Peigen,et al.A method for identifying key coupling design parameters in axial design[J].Journal of Mechanical Engineering,2009,45(10):143-150(in Chinese).[程强,张国军,李培根,等.公理设计中关键性耦合设计参数识别方法[J].机械工程学报,2009,45(10):143-150.]
[27]ZHANG Peng,ZHANG Jianhui,DONG Yafan,et al.Process model for complexity analysis of design process based on additional effects[J].Computer Integrated Manufacturing Systems,2018,24(2):444-454(in Chinese).[张鹏,张建辉,董娅凡,等.基于附加效应的设计过程复杂性分析过程模型[J].计算机集成制造系统,2018,24(2):444-454.]
[28]LIU Xiaomin,HUANG Jing,CHEN Zhiqin,et al.Conceptual innovation design and reliability research of seaweed seedling manipulator based on TRIZ and AD[J].Journal of Mechanical Engineering,2016,52(5):40-46(in Chinese).[刘晓敏,黄水平,陈智钦,等.基于TRIZ与AD的海草夹苗机械手概念创新设计及可靠性研究[J].机械工程学报,2016,52(5):40-46.]
[29]JIANG Ping,TAN Runhua,MA Jianhong.Research on axiomatic design application software[J].Computer Integrated Manufacturing Systems,2004,10(10):1199-1206(in Chinese).[江屏,檀润华,马建红.公理设计应用软件研究[J].计算机集成制造系统,2004,10(10):1199-1206.]
[30]YANG Bojun,LI Yiguo,YU Fei,et al.Product failure prediction based on material-field analysis method[J].Mechanical Design,2018,35(5):34-41(in Chinese).[杨伯军,李祚国,于菲,张伟,等.基于物质-场分析方法的产品失效预测研究[J].机械设计,2018,35(5):34-41.]
[31]YU Fei,SHI Weigang,ZHANG Di,et al.Research on cutting method for design optimization of new product concepts[J].Science Technology and Engineering,2017,17(1):36-42(in Chinese).[于菲,石卫刚,张迪,等.面向新产品概念设计优化的裁剪方法研究[J].科学技术与工程,2017,17(1):36-42.]
[32]TANG Tang,TENG Lin,WU Jie,et al.Fully digitalization is the only way to intelligent manufacturing-interpretation of“The Road to Intelligent Manufacturing:Digital Factory”[J].China Mechanical Engineering,2018,29(3):366-377(in Chinese).[唐堂,滕琳,吴杰,等.全面实现数字化是通向智能制造的必由之路---解读《智能制造之路:数字化工厂》[J].中国机械工程,2018,29(3):366-377.]
[33]CAPUTO F,.GRECO A,.FERA M,et al.Digital twins to enhance the integration of ergonomics in the workplace design[J].International Journal of Industrial Ergonomics,2019,71(S1):20-31,
[34]MILLER M D,ALVAREZ R,HARTMAN N.Towards an extended model-based definition for the digital twin[J].Computer-Aided Design and Applications,2018,15(6):1-12.
[2]LIU Xiaoxiang,TANG Liang,ZENG Haibo,et al.Intelligent design simulation of space control system based on digital twinning[J].Journal of System Simulation,2019,31(3):377-384(in Chinese).[刘潇翔,汤亮,曾海波,等.航天控制系统基于数字孪生的智慧设计仿真[J].系统仿真学报,2019,31(3):377-384.]
[3]MACCHI M,RODA I,NEGRI E,et al,Exploring the role of digital twin for asset lifecycle management[J].IFAC-PapersOnLine,2018,51(11):790-795.
[4]JIANG Ping,ZHANG Huangao,CHEN Zishun,et al.Product platform design method based on axiom design[J].Journal of Mechanical Engineering,2009,45(10):216-221(in Chinese).[江屏,张换高,陈子顺,等.基于公理设计的产品平台设计方法[J].机械工程学报,2009,45(10):216-221.]
[5]SUH N P.A theory of complexity,periodicity and the design axioms[J].Research in Engineering Design,1999,11(2):116-132.
[6]FREY D D,JAHANGIR E,ENGELHARDT F.Computing the information content of decoupled designs[J].Research in Engineering Design,2000,12(2):90-102.
[7]ZHANG Peng,ZHANG Jianhui,DONG Yafan,et al.Process model for complexity analysis of design process based on additional effects[J].Computer Integrated Manufacturing Systems,2018,24(2):444-454(in Chinese).[张鹏,张建辉,董娅凡,等.基于附加效应的设计过程复杂性分析过程模型[J].计算机集成制造系统,2018,24(2):444-454.]
[8]LU S C Y,SUH N P.Complexity in design of technical systems[J].CIRP Annals-Manufacturing Technology,2009,58(1):157-160.
[9]XIAO Renbin,CHENG Xianfu,CHEN Cheng,et al.A new method for product platform design based on axiomatic design and design of association matrix[J].Journal of Mechanical Engineering,2012,48(11):94-103(in Chinese).[肖人彬,程贤福,陈诚,等.基于公理设计和设计关联矩阵的产品平台设计新方法[J].机械工程学报,2012,48(11):94-103.]
[10]CAO Pengbin,XIAO Renbin,KU Qiong.Structural analysis method of coupling design problem in axial design process[J].Journal of Mechanical Engineering,2006,42(3):46-55(in Chinese).[曹鹏彬,肖人彬,库琼.公理设计过程中耦合设计问题的结构化分析方法[J].机械工程学报,2006,42(3):46-55.]
[11]TAN Runhua,WANG Qingxi,YUAN Caiyun,et al.Theory of invention problem solving:TRIZ-TRIZ process,tools and development trends[J].Mechanical Design,2001,18(7):7-12(in Chinese).[檀润华,王庆禹,苑彩云,等.发明问题解决理论:TRIZ-TRIZ过程、工具及发展趋势[J].机械设计,2001,18(7):7-12.]
[12]XU Bo,TAN Runhua,GUO Diming,et al.Research on extended failure prediction template and its engineering application[J].Mechanical Design,2013,30(10):1-4(in Chinese).[许波,檀润华,郭迪明,等.扩展的失效预测模板研究及其工程应用[J].机械设计,2013,30(10):1-4.]
[13]TAO Fei,ZHANG Meng,CHENG Jiangfeng,et al.Digital hybrid workshop-a new mode of future workshop operation[J].Computer Integrated Manufacturing Systems,2017,23(1):1-9(in Chinese).[陶飞,张萌,程江峰,等.数字孪生车间---一种未来车间运行新模式[J].计算机集成制造系统,2017,23(1):1-9.]
[14]TAO Fei,LIU Weiran,LIU Jianhua,et al.Digital hygiene and its application exploration[J].Computer Integrated Manufacturing Systems,2018,24(1):4-21(in Chinese).[陶飞,刘蔚然,刘检华,等.数字孪生及其应用探索[J].计算机集成制造系统,2018,24(1):4-21.]
[15]GRIEVES M.Product lifecycle management:the new paradigm for enterprises[J].International Journal of Product Development,2005,2(1/2):71-84.
[16]GRIEVES M,VICKERS J.Digital twin:mitigating unpredictable,undesirable emergent behavior in complex systems[M]//Transdisciplinary Perspectives on Complex Systems,Berlin,Germany,Springer-Verlag,2016:85-113.
[17]TAO Fei,CHENG Ying,CHENG Jiangfeng,et al.Theory and technology of information physics fusion in digital health workshop[J].Computer Integrated Manufacturing Systems,2017,23(8):1603-1611(in Chinese).[陶飞,程颖,程江峰,等.数字孪生车间信息物理融合理论与技术[J].计算机集成制造系统,2017,23(8):1603-1611.]
[18]FOURGEAU E,GOMEZ E,ADLI H,et al.System engineering workbench for multi-views systems methodology with3Dplatform.The aircraft RADAR use case[M]//Complex Systems Design&Management Asia.Berlin,Germany:Springer-Verlag,2016:269-270.
[19]LI C,MAHADEVAN S,YOU L,et al.Dynamic Bayesian network for aircraft wing health monitoring digital twin[J].AIAA Journal,2017,55(3):1-12.
[20]GLAESSGEN E,STARGEL D.The digital twin paradigm for future NASA and U.S.Air Force vehicles[C]//Proceedings of the 53rd AIAA/ASME/ASCE/AHS/ASC Structures,Structural Dynamics&Materials Conference.Reston,Va.,USA;AIAA,2012:AIAA 2012-1818.
[21]LI Baisong,WANG Xueli,WANG Juhong.Digital hybrids and their feasibility in the application of smart pipe network[J].Oil&Gas Storage and Transportation,2018(10):1081-1087(in Chinese).[李柏松,王学力,王巨洪.数字孪生体及其在智慧管网应用的可行性[J].油气储运,2018(10):1081-1087.]
[22]ZHANG Yuxiong.Urban governance under the wave of digitalization:from fine to intelligent change[J].Telecommunications Network Technology,2018(3):9-11(in Chinese).[张育雄.数字化浪潮下城市治理:从精细化向智能化变迁[J].电信网技术,2018(3):9-11.]
[23]GUO Dongsheng,BAO Jinsong,SHI Gongwei,et al.Modeling of aerospace structural parts manufacturing workshop based on digital twins[J].Journal of Donghua University:Natural Science,2018,44(4):578-585(in Chinese).[郭东升,鲍劲松,史恭威,等.基于数字孪生的航天结构件制造车间建模研究[J].东华大学学报:自然科学版,2018,44(4):578-585.]
[24]REN Zhanyong.Digital clues and digital hygiene help improve the reliability of aviation equipment[N].China Aviation News,2017-12-28(006)(in Chiese).[任占勇.数字线索与数字孪生助力航空装备可靠性的提升[N].中国航空报,2017-12-28(006).]
[25]ZHUANG Cunbo,LIU Qiaohua,XIONG Hui,et al.The connotation,architecture and development trend of product digital hybrids[J].Computer Integrated Manufacturing Systems,2017,23(4):753-768(in Chinese).[庄存波,刘检华,熊辉,等.产品数字孪生体的内涵、体系结构及其发展趋势[J].计算机集成制造系统,2017,23(4):753-768.]
[26]CHENG Qiang,ZHANG Guojun,LI Peigen,et al.A method for identifying key coupling design parameters in axial design[J].Journal of Mechanical Engineering,2009,45(10):143-150(in Chinese).[程强,张国军,李培根,等.公理设计中关键性耦合设计参数识别方法[J].机械工程学报,2009,45(10):143-150.]
[27]ZHANG Peng,ZHANG Jianhui,DONG Yafan,et al.Process model for complexity analysis of design process based on additional effects[J].Computer Integrated Manufacturing Systems,2018,24(2):444-454(in Chinese).[张鹏,张建辉,董娅凡,等.基于附加效应的设计过程复杂性分析过程模型[J].计算机集成制造系统,2018,24(2):444-454.]
[28]LIU Xiaomin,HUANG Jing,CHEN Zhiqin,et al.Conceptual innovation design and reliability research of seaweed seedling manipulator based on TRIZ and AD[J].Journal of Mechanical Engineering,2016,52(5):40-46(in Chinese).[刘晓敏,黄水平,陈智钦,等.基于TRIZ与AD的海草夹苗机械手概念创新设计及可靠性研究[J].机械工程学报,2016,52(5):40-46.]
[29]JIANG Ping,TAN Runhua,MA Jianhong.Research on axiomatic design application software[J].Computer Integrated Manufacturing Systems,2004,10(10):1199-1206(in Chinese).[江屏,檀润华,马建红.公理设计应用软件研究[J].计算机集成制造系统,2004,10(10):1199-1206.]
[30]YANG Bojun,LI Yiguo,YU Fei,et al.Product failure prediction based on material-field analysis method[J].Mechanical Design,2018,35(5):34-41(in Chinese).[杨伯军,李祚国,于菲,张伟,等.基于物质-场分析方法的产品失效预测研究[J].机械设计,2018,35(5):34-41.]
[31]YU Fei,SHI Weigang,ZHANG Di,et al.Research on cutting method for design optimization of new product concepts[J].Science Technology and Engineering,2017,17(1):36-42(in Chinese).[于菲,石卫刚,张迪,等.面向新产品概念设计优化的裁剪方法研究[J].科学技术与工程,2017,17(1):36-42.]
[32]TANG Tang,TENG Lin,WU Jie,et al.Fully digitalization is the only way to intelligent manufacturing-interpretation of“The Road to Intelligent Manufacturing:Digital Factory”[J].China Mechanical Engineering,2018,29(3):366-377(in Chinese).[唐堂,滕琳,吴杰,等.全面实现数字化是通向智能制造的必由之路---解读《智能制造之路:数字化工厂》[J].中国机械工程,2018,29(3):366-377.]
[33]CAPUTO F,.GRECO A,.FERA M,et al.Digital twins to enhance the integration of ergonomics in the workplace design[J].International Journal of Industrial Ergonomics,2019,71(S1):20-31,
[34]MILLER M D,ALVAREZ R,HARTMAN N.Towards an extended model-based definition for the digital twin[J].Computer-Aided Design and Applications,2018,15(6):1-12.