结合价值流程图与数字孪生技术的工厂设计
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摘要
随着智能制造的发展,重新设计和建设精益的智能工厂成为当前很多企业的目标。为了快速找到满足精益目标的工厂设计方案,提出了价值流与数字孪生技术相结合的方法。首先通过价值流设计粗规划,再结合数字孪生进行详细设计,并通过数字孪生实现全过程迭代优化设计,最终高效获得精益的智能工厂设计方案。价值流与数字孪生结合的方法提供了数字孪生技术在工厂规划的应用场景,对从工厂规划概念设计到落地实施的整个阶段具有重要意义,为构建工厂全生命周期数字孪生模型提供了借鉴。
With the development of smart manufacturing,design new smart factory with lean characteristic is critical to many industries.To design factory with lean objectives,the method integrating Value Stream Mapping(VSM)technique with Digital twin(DT)was proposed.In this method,DT offered a valuable way to fix the defect of VSM due to DT's advantages in dynamic value evaluation for mirror and simulation physical factory.VSM was employed on rough planning while DT was employed on detail optimization.The lean factory design solution could be efficient achieved and iterated optimized.
With the development of smart manufacturing,design new smart factory with lean characteristic is critical to many industries.To design factory with lean objectives,the method integrating Value Stream Mapping(VSM)technique with Digital twin(DT)was proposed.In this method,DT offered a valuable way to fix the defect of VSM due to DT's advantages in dynamic value evaluation for mirror and simulation physical factory.VSM was employed on rough planning while DT was employed on detail optimization.The lean factory design solution could be efficient achieved and iterated optimized.
引文
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[32]GUO Jiapeng,ZHAO Ning,SUN Lin,et al.Modular based flexible digital twin for factory design[J].Journal of Ambient Intelligence&Humanized Computing,2019,10(3):1189-1200.
[2]SIDERSKA J,JADAAN K S.Cloud manufacturing:a serviceoriented manufacturing paradigm:A review paper[J].Engineering Management in Production&Services,2018,10(1):22-31.
[3]GRIEVES M.Digital twin:manufacturing excellence through virtual factory replication[EB/OL].[2018-02-23].https://research.fit.edu/media/site-specific/researchfitedu/camid/documents/1411.0_Digital_Twin_White_Paper_Dr_Grieves.pdf.
[4]TAO Fei,LIU Weiran,LIU Jianhua,et al.Digital twin and its potential application exploration[J].Computer Integrated Manufacturing Systems,2018,24(1):1-18(in Chinese).[陶飞,刘蔚然,刘检华,等.数字孪生及其应用探索[J].计算机集成制造系统,2018,24(1):1-18.]
[5]TAO F,WANG Y,ZUO Y,et al.Internet of things in product life-cycle energy management[J].Journal of Industrial Information Integration,2016,1:26-39.
[6]GLAESSGEN E,STARGEL D.The digital twin paradigm for future NASA and U.S.Air Force vehicles[C]//Proceedings of the 53rd AIAA/ASME/ASCE/AHS/ASC Structures,Structural Dynamics and Materials Conference.Reston,Va.,USA:AIAA Press,2012.DOI:10.2514/6.2012-1818.
[7]TUEGEL E.The airframe digital twin:some challenges to realization[C]//Proceedings of the 53rd AIAA/ASME/ASCE/AHS/ASC Structures,Structural Dynamics and Materials Conference.Reston,Va.,USA:AIAA Press,2012.DOI:10.2514/6.2012-1812.
[8]ALAM K M,SADDIK A E.C2PS:A digital twin architecture reference model for the cloud-based cyber-physical systems[J].IEEE Access,2017,5:2050-62.
[9]REIFSNIDER K,MAJUMDAR P.Multiphysics stimulated simulation digital twin methods for fleet management[C]//Proceedings of the 54th AIAA/ASME/ASCE/AHS/ASCStructures,Structural Dynamics and Materials Conference.Reston,Va.,USA:AIAA Press,2013.DOI:10.2514/6.2013-1578.
[10]ZHUANG Cunbo,LIU Jianhua,XIONG Hui,et al.The connotation,architecture and development trend of product digital twin[J].Computer Integrated Manufacturing Systems,2017,23(4):753-68(in Chinese).[庄存波,刘检华,熊辉,等.产品数字孪生体的内涵,体系结构及其发展趋势[J].计算机集成制造系统,2017,23(4):753-68.]
[11]TAO F,QI Q.New IT driven service-oriented smart manufacturing:framework and characteristics[J].IEEE Transactions on Systems Man&Cybernetics Systems,2017,49(1):81-91.
[12]ZHANG Z,WANG X,WANG X,et al.A simulation-based approach for plant layout design and production planning[J].Journal of Ambient Intelligence&Humanized Computing,2019,10(3):1217-1230.
[13]DUCLOUX R.Improvement of part or tooling life prediction through simulation of whole manufacturing process[J].Procedia Engineering,2014,81:504-509.
[14]WANG Zhongjie,XU Xiaofei.Multi-level graphical service value modeling method[J].Computer Integrated Manufacturing Systems,2009,15(12):2319-27(in Chinese).[王忠杰,徐晓飞.多层次图形化服务价值建模方法[J].计算机集成制造系统,2009,15(12):2319-27.]
[15]TAO Fei,ZHANG Meng,CHENG Jiangfeng,et al.Digital twin workshop:a new paradigm for future workshop[J].Computer Integrated Manufacturing Systems,2017,23(1):1-9(in Chinese).[陶飞,张萌,程江峰,等.数字孪生车间---一种未来车间运行新模式[J].计算机集成制造系统,2017,23(1):1-9.]
[16]TAO Fei,CHENG Ying,CHENG Jiangfeng,et al.Theories and technologies for cyber-physical fusion in digital twin shop-floor[J].Computer Integrated Manufacturing Systems,2017,23(8):1603-1611(in Chinese).[陶飞,程颖,程江峰,等.数字孪生车间信息物理融合理论与技术[J].计算机集成制造系统,2017,23(8):1603-1611.]
[17]SCHROEDER G,STEINMETZ C,PEREIRA C E,et al.Visualising the digital twin using web services and augmented reality[C]//Proceedings of the IEEE International Conference on Industrial Informatics.Washington,D.C.,USA:IEEE,2016.DOI:10.1109/INDIN.2016.7819217.
[18]TAO F,CHENG J,QI Q,et al.Digital twin-driven product design,manufacturing and service with big data[J].International Journal of Advanced Manufacturing Technology,2018,94(9/10/11/12):3563-3576.
[19]TAO F,SUI F,LIU A,et al.Digital twin-driven product design framework[J].International Journal of Production Research,2018,1:1-19.DOI:10.1080/00207543.
[20]TUEGEL E J,INGRAFFEA A R,EASON T G,et al.Reengineering aircraft structural life prediction using a digital twin[J].[EB/OL].[2018-04-02]http://downloads.hindawi.com/journals/ijae/2011/154798.pdf.
[21]NEJAD H T N,SUGIMURA N,IWAMURA K,et al.A-gent-based dynamic process planning and scheduling in flexible manufacturing system[J].International Journal of Production Research,2011,49(5):1373-1389.
[22]ANTONELLI D,STADNICKA D.Combining factory simulation with value stream mapping:a critical discussion[J].Procedia CIRP,2018,67:30-35.
[23]SOLDING P,GULLANDER P.Concepts for simulation based value stream mapping[C]//Proceedings of the Winter Simulation Conference.New York,N.Y.,USA:ACM,2009:2231-2237.
[24]BAL A,CEYLAN C,TACOGLU C.Using value stream mapping and discrete event simulation to improve efficiency of emergency departments[J].International Journal of Healthcare Management,2017,10(4):196-206.
[25]LI Congdong,CHEN Hairong,XIE Tian.Modeling and Simulation of closed-loop drug value chain system based on Petri net[J].Computer Integrated Manufacturing Systems,2017,23(2):433-445(in Chinese).[李从东,陈海荣,谢天.基于Petri网的药品闭环价值链系统建模与仿真[J].计算机集成制造系统,2017,23(2):433-445.]
[26]ATIEH A M,KAYLANI H,ALMUHTADY A,et al.Avalue stream mapping and simulation hybrid approach:application to glass industry[J].International Journal of Advanced Manufacturing Technology,2016,84(5/6/7/8):1573-1586.
[27]ANDRADE P F,PEREIRA V G,CONTE E G D.Value stream mapping and lean simulation:a case study in automotive company[J].International Journal of Advanced Manufacturing Technology,2016,85(1/2/3/4):547-555.
[28]AZIZ Z,QASIM R M,WAJDI S.Improving productivity of road surfacing operations using value stream mapping and discrete event simulation[J].Construction Innovation,2017,17(3):294-323.
[29]TAO F,CHENG Y,ZHANG L,et al.Advanced manufacturing systems:socialization characteristics and trends[J].Journal of Intelligent Manufacturing,2017,28(5):1079-1094.
[30]LI J,TAO F,CHENG Y,et al.Big data in product lifecycle management[J].The International Journal of Advanced Manufacturing Technology,2015,81(1/2/3/4):667-684.
[31]ALI N B,KAI P,FRANCA B B N D.Evaluation of simulation-assisted value stream mapping for software product development:Two industrial cases[J].Information&Software Technology,2015,68:45-61.
[32]GUO Jiapeng,ZHAO Ning,SUN Lin,et al.Modular based flexible digital twin for factory design[J].Journal of Ambient Intelligence&Humanized Computing,2019,10(3):1189-1200.